Our experts have redefined the UV curing process - with SMARTcure technology, which combines innovative UV curing with artificial intelligence (AI). It identifies potential energy savings, optimises the UV curing process in real time and extends the service life of LED systems. The intelligent data transfer between the system and the cloud creates a system that offers assistance functions and provides operating data for maintenance - for modern, environmentally friendly and energy-saving UV curing.
SMARTcure reduces energy consumption by:
The lower operating temperature and lower power consumption extend the service life of LED systems. Relevant parameters - such as substrate, colour and coating information - are either entered manually or recorded automatically via an interface and stored in the cloud.
The system analyses all relevant parameters and calculates the optimum dryer output per unit depending on the ink location and ink and coating type. At the same time, it determines the maximum production speed based on the required dose and adapts the LED zone control precisely to the respective print format. This intelligent control not only saves energy, but also extends the service life of the LED systems.
The user can evaluate the drying quality via an integrated feedback option. Feedback and adjustments are processed in the cloud to continuously optimise the process. In addition, measuring systems such as the UV analyser, measurement of the double bond conversion, solvent resistance or a thumb test can be integrated.
SMARTcure makes UV curing smarter, more sustainable and more efficient - for future-proof drying applications.
All LED systems from IST METZ are equipped with variable zone switching of the LED segments and clocking for sheetfed offset. The intelligent SMARTcure control system automatically recognises the print format and activates or deactivates the required LED zones for efficient and resource-saving operation.
